ThermHex
£31.42 – £210.12Price range: £31.42 through £210.12
ThermHex is a polypropylene honeycomb material which is used as a core material for sandwich panels and lightweight components.
If you have a larger commercial requirement, please contact us for pricing.
Thermhex
Minimum Quantity: 5 Sheets
| Product | Length (mm) | Width (mm) | Thickness (mm) | Unit of Sale | Price (ex. VAT) | Code | |
|---|---|---|---|---|---|---|---|
| Thermhex | 2500 | 1200 | 3.5 | Each | £31.42 | 019550 | |
| Thermhex | 2500 | 1200 | 6 | Each | £32.73 | 023906 | |
| Thermhex | 2500 | 1200 | 8 | Each | £45.90 | 019629 | |
| Thermhex | 2500 | 1200 | 10 | Each | £44.53 | 019630 | |
| Thermhex | 2500 | 1200 | 12 | Each | £45.38 | 023907 | |
| Thermhex | 2500 | 1200 | 15 | Each | £51.72 | 026141 | |
| Thermhex | 2500 | 1200 | 18 | Each | £61.53 | 020227 | |
| Thermhex | 2500 | 1200 | 20 | Each | £60.17 | 019632 | |
| Thermhex | 2500 | 1200 | 23 | Each | £72.65 | 029998 | |
| Thermhex | 2500 | 1200 | 28 | Each | £84.88 | 019633 |
Thermhex (Box of Sheets)
Minimum Quantity: 1 Box
| Product | Length (mm) | Width (mm) | Thickness (mm) | Unit of Sale | Price (ex. VAT) | Code | |
|---|---|---|---|---|---|---|---|
| Thermhex | 1200 | 600 | 3.5 | Box (16 Sheets) | £157.28 | 024529 | |
| Thermhex | 1200 | 600 | 6 | Box (16 Sheets) | £162.92 | 026822 | |
| Thermhex | 1200 | 600 | 10 | Box (16 Sheets) | £210.12 | 024530 | |
| Thermhex | 1200 | 600 | 15 | Box (12 Sheets) | £187.16 | 024611 | |
| Thermhex | 1200 | 600 | 18 | Box (8 Sheets) | £155.06 | 026823 | |
| Thermhex | 1200 | 600 | 20 | Box (8 Sheets) | £152.34 | 024531 |
The new generation of lightweight core materials
ThermHex is an innovative polypropylene honeycomb core primarily used in the production of lightweight sandwich panels and fibreglass components.
ThermHex is a revolutionary material that has two very specific properties – being both lightweight and strong. Made from a Polypropylene (PP) honeycomb, it is suitable for a wide range of applications including automotive, truck bodies, the marine industry, OEM, industrial equipment, water jet cutting, caravan markets, plus many more.
It is produced using an innovative, patented process which ensures rigidity in terms of its mechanical strength and stability. ThermHex sheets are resistant to chemicals and moisture and therefore offer durability and longevity. The material is 100% recyclable, as part of ensuring ethical and sustainable sourcing of materials.
ThermHex sheets are finished with a polypropylene barrier film. This film avoids the resins or adhesives to ingress into the open cells during converting and in this way assures stable mechanical properties in the finished part. At the same time, the quantity of resin / adhesive needed for processing is kept to a minimum. The second standard surface finish is a PET non-woven material, which enables easy bonding of various types of skin materials with all common adhesives.
ThermHex is produced at a standard density of 80 kilogram per cubic meter (5.0 Lbs / ft³). For applications with lower requirements to compression strength, ThermHex offers a lighter core with a density of 60 kilogram per cubic meter (5.0 Lbs / ft³).
ThermHex can be ordered in standard and bespoke sizes exclusively from Panel Systems Ltd.
ThermHex sheets are available in thicknesses from 3.5mm to 28mm with cell sizes from 3 mm to 9.6 mm.
Standard thicknesses are: 3.5, 6, 8, 10, 12, 15, 18, 20, 25 and 28 mm.
ThermHex is available in the standard sheet size of 2500mm x 1200mm or can be cut to size, if required.
Bespoke sheet sizes up to 7500mm long are available subject to minimum production quantities.
We can also bond the material to a range of facing materials, such as metals, plastics, timber and decorative laminate to offer benefits in terms of aesthetics, strength and lightness.
At our two manufacturing plants in Yorkshire, we have the latest 3 & 5 axis CNC equipment and offer customers the ability to manufacture bespoke sandwich panels with ThermHex as the core.
This includes bonding with both polyurethane based adhesives. We have an extensive range of vacuum and platten presses for the manufacture of composite panels. Our fabrication capability includes three CNC routers, metal shearing and folding, aluminium welding and hot-wire foam cutting.
We offer a comprehensive CAD design service, which includes accepting customers’ own drawings in a range of file formats and producing a workable panel or component to meet bespoke requirements. Our in-house CAD/CAM facilities ensure we can provide rapid prototyping to suit customer needs, as well as undertaking both large and small production runs.
We pride ourselves on our high level of quality & service and all our products are manufactured to British Standard BS EN ISO 9001:2015. We keep extensive stocks at our Sheffield warehouse close to Junction 31 off the M1, ready for collection or distribution across the UK.
Delivery & Collections
Delivery
Delivery is charged as an extra. All our deliveries are sent via our courier networks and require a signature upon receipt. 1200x600mm sheets are delivered in boxes. Our larger sheets are delivered on pallets for protection of the product, as such please be advised that access by large vehicles may be required. Our deliveries take place between 8.30am and 5pm Monday to Friday, however we can arrange for special delivery instructions or times at an extra cost.
For deliveries to post-codes AB, IV, KW, PA, PH, FK, DD, LD, BA, SP, SO, GU, RH, ME, TN, CT, BN, PO, BH, EX, TA, DT, EX, TQ, PL, TR, SA, DA, SE1, WC1, WC2, EC1, EC2, EC3, EC4, W1, a surcharge will be added to the total cost once the postcode is entered in the delivery address fields. For non mainland post-codes e.g. BT, GY it will be necessary to contact us on 0114 275 2881 for the delivery charge. In this case, a member of our sales team will process your order, and collect credit card details manually.
We aim to deliver your order within 5 working days. We may contact you if quicker delivery is possible or have problems meeting the specified delivery date. Where you wish to add special instructions to your order, this may delay the delivery.
Collections
Your order can be collected free of charge from our distribution depot located 2 minutes from junction 31 of the M1. SAT-NAV S26 5PY. Click here for a location map.
After you have placed and paid for your order, we need time to prepare it for you. Your order registers on our system shortly after payment is made online. You will receive an email confirming your order/payment. Please follow these steps after receiving your email confirmation.
Call 0114 275 2881 to arrange a collection time and date: (Our collection point is open during the following times – 8.30am to 4pm Mon – Thursday and 8.30am to 2pm on Fridays)
You will require your emailed order reference to be able to make a collection, please use this reference in all correspondence.
Help
If you need assistance with your order, please contact us on 0114 275 2881.

