Lightweight Sandwich Panels
Price range: £187.78 through £323.00
In addition to our existing range of thermal insulating panels, we also manufacture innovative lightweight panels for multiple end uses. We offer a range of lightweight, high strength cores including ThermHex polypropylene honeycomb, Recycled PET, Tancast/Polyurethane & XPS foam (Extruded Polystyrene). To compliment the cores, our large range of panel facing materials means we can offer a bespoke solution to meet your design and performance requirements.
If you have a larger commercial requirement, please contact us for pricing.
Lightweight Sandwich Panels
Minimum Quantity: 1 Panel
| Image | Face | Core | Length (mm) | Width (mm) | Thickness (mm) | Approx. weight (kg/m2) | Approx. deflection at 100kg/m2 UDL over 1m span (mm) | Unit of Sale | Price (ex. VAT) | Code | |
|---|---|---|---|---|---|---|---|---|---|---|---|
 | 4mm Birch Plywood Faces | 17mm Ravatherm XPS Core | 2400 | 1190 | 25 | 6.4 | 2.5 | Each | £187.78 | 025920 | |
 | 1mm Gloss White Aluminium Faces | 23mm ThermHex Core | 2400 | 1190 | 25 | 8.4 | 1.2 | Each | £323.00 | 030203 | |
 | 0.9mm Lacquered Aluminium Faces | 23mm ThermHex Core | 2400 | 1190 | 25 | 7.9 | 1.3 | Each | £268.00 | 030204 | |
 | 4mm Birch Plywood Faces | 8mm ThermHex Core | 2400 | 1190 | 16 | 7.2 | 6.7 | Each | £202.00 | 030869 | |
| 4mm Birch Plywood Faces | 10mm ThermHex Core | 2400 | 1190 | 18 | 7.0 | 3.7 | Each | £197.00 | 027162 | |
| 4mm Birch Plywood Faces | 14mm ThermHex Core | 2400 | 1190 | 22 | 7.6 | 3.4 | Each | £211.00 | 030871 | |
| 4mm Birch Plywood Faces | 18mm ThermHex Core | 2400 | 1190 | 26 | 7.8 | 2.4 | Each | £211.00 | 025924 | |
| 4mm Birch Plywood Faces | 20mm ThermHex Core | 2400 | 1190 | 28 | 8.0 | 2.1 | Each | £206.00 | 030870 | |
| 4mm Birch Plywood Faces | 23mm ThermHex Core | 2400 | 1190 | 31 | 8.3 | 1.7 | Each | £212.00 | 030872 | |
 | 1.3mm White GRP Faces | 10mm ThermHex Core | 2400 | 1190 | 13 | 5.1 | 29 | Each | £229.00 | 030885 | |
| 1.3mm White GRP Faces | 14mm ThermHex Core | 2400 | 1190 | 17 | 5.6 | 16 | Each | £242.00 | 030886 | |
| 1.3mm White GRP Faces | 15mm ThermHex Core | 2400 | 1190 | 18 | 5.6 | 14 | Each | £237.00 | 030887 | |
| 1.3mm White GRP Faces | 18mm ThermHex Core | 2400 | 1190 | 21 | 5.9 | 10 | Each | £238.00 | 030888 | |
| 1.3mm White GRP Faces | 20mm ThermHex Core | 2400 | 1190 | 23 | 5.9 | 8.5 | Each | £236.00 | 030868 | |
| 1.3mm White GRP Faces | 23mm ThermHex Core | 2400 | 1190 | 26 | 6.2 | 6.6 | Each | £244.00 | 030889 | |
| 1.3mm White GRP Faces | 28mm ThermHex Core | 2400 | 1190 | 31 | 6.7 | 4.7 | Each | £244.70 | 030890 |
Most of our lightweight panels incorporate ThermHex – a revolutionary Polypropylene honeycomb core. ThermHex is a strong & lightweight material that provides optimal performance in composite sandwich structures where superior mechanical performance is required. The optimised cell size and the specific structure of ThermHex honeycomb cores offer an exceptional surface quality in sandwich components even with very thin skin material layers.
All our panels can be cut, CNC machined & drilled to bespoke shapes & sizes utilising our extensive 3 & 5 Axis CNC capabilities. Please forward your CAD drawings for a quote.
TYPICAL APPLICATIONS
- Van conversions and linings
- Flooring panels
- Automotive / truck panels
- Lightweight furniture panels
- Structural decks
- Architectural Panels
- Bespoke applications
FACING OPTIONS AVAILABLE:
- Powder coated aluminium 0.5mm – 4.0mm
- Anodised aluminium 0.5mm – 3.0mm
- GRP (Glass reinforced plastic) including anti-slip options.
- Coated Steel
- High Pressure laminate e.g. Formica / Trespa
- MDF
- Birch / WBP / Marine Plywood
- Anti-Slip Plywood
CORE OPTIONS AVAILABLE:
- Polypropylene honeycomb
- Ravatherm XPS (formerly known as Styrofoam XPS)
- Aluminium Honeycomb
We can offer loading calculations upon request.
NEED HELP WITH YOUR PROJECT OR DESIGN?
We’d love to help bring your ideas to life! For additional technical data or assistance in selecting the right materials for your application & performance requirements, please contact us on 0114 249 5635 or email acp@panelsystems.co.uk
Please note:
The information and data shown does not represent exact sales specifications. The features of the products mentioned may vary. The information given has been provided in good faith, however it does not imply any liability, guarantee or assurance of product performance. It is the purchaser’s responsibility to determine whether these products are suitable for the application desired and to ensure that the site of work and method of application conform with current legislation.
We pride ourselves on our high level of quality & service and all our products are manufactured to British Standard BS EN ISO 9001:2015. We keep extensive stocks at our Sheffield warehouse close to Junction 31 off the M1, ready for collection or distribution across the UK.
- Blue Styrofoam LBH has changed to Blue Ravatherm XPS H LB
Delivery & Collections
Delivery
The delivery charge is shown once you enter your delivery postcode in the shopping cart. All our deliveries are sent via our courier networks and require a signature upon receipt. Lightweight sandwich panels are delivered on pallets for protection of the product, as such please be advised that access by large vehicles may be required. Our deliveries take place between 8.30am and 5pm Monday to Friday, however we can arrange for special delivery instructions or times at an extra cost. Please call us on 0114 249 5626 to arrange.
For deliveries to post-codes AB, IV, KW, PA, PH, FK, DD, LD, BA, SP, SO, GU, RH, ME, TN, CT, BN, PO, BH, EX, TA, DT, EX, TQ, PL, TR, SA, DA, SE1, WC1, WC2, EC1, EC2, EC3, EC4, W1, a surcharge will be added to the total cost once the postcode is entered in the delivery address fields. For non mainland post-codes e.g. BT, GY it will be necessary to contact us on 0114 249 5626 for the delivery charge. In this case, a member of our sales team will process your order, and collect credit card details manually.
Delivery Timescales
Panels are normally delivered within 5-10 working days. Special delivery arrangements can be organised prior to order with our Sales Office on 0114 249 5626.
We may contact you if we are unable to meet the specified delivery date. Where you wish to add special instructions to your order, this may delay the delivery.
Collections
Your order can be collected free of charge from our distribution depot located on Welland Close, Sheffield S3 9QY. A location map can be found here: https://goo.gl/maps/ckQ9HSveqYwo4qVy7
After you have placed and paid for your order, we need time to prepare it for you. Your order registers on our system shortly after payment is made online. You will receive an email confirming your order/payment. Please follow these steps after receiving your email confirmation. You will receive a VAT Invoice in the post after goods have been delivered / collected.
Please call 0114 249 5626 to arrange a collection time and date: (Our collection point is open during the following times – 8.30am to 4pm Mon – Thursday and 8.30am to 2pm on Fridays)
You will require your emailed order reference to be able to make a collection, please use this reference in all correspondence.
Help
If you need assistance with your order, please contact us on 0114 249 5626